UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
þ  QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934
For the Quarterly Period Ended March 31, 2006
OR
o  TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934
For the Transition Period From                      to                     
Commission File Number 1-12001
ALLEGHENY TECHNOLOGIES INCORPORATED
 
(Exact name of registrant as specified in its charter)
     
Delaware   25-1792394
     
(State or other jurisdiction of   (I.R.S. Employer
incorporation or organization)   Identification No.)
     
1000 Six PPG Place    
Pittsburgh, Pennsylvania   15222-5479
     
(Address of Principal Executive Offices)   (Zip Code)
(412) 394-2800
 
(Registrant’s telephone number, including area code)
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Yes þ                      No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in Rule 12b-2 of the Exchange Act: (Check one):
Large accelerated filer þ                      Accelerated filer o                      Non-accelerated filer o
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).
Yes o                      No þ
     At April 28, 2006, the registrant had outstanding 100,266,955 shares of its Common Stock.

 

 

ALLEGHENY TECHNOLOGIES INCORPORATED
SEC FORM 10-Q
QUARTER ENDED MARCH 31, 2006
INDEX
         
    Page No.  
PART I. — FINANCIAL INFORMATION
       
 
       
Item 1. Financial Statements
       
 
       
Consolidated Balance Sheets
    3  
 
       
Consolidated Statements of Income
    4  
 
       
Consolidated Statements of Cash Flows
    5  
 
       
Notes to Consolidated Financial Statements
    6  
 
       
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
    16  
 
       
Item 3. Quantitative and Qualitative Disclosures About Market Risk
    25  
 
       
Item 4. Controls and Procedures
    25  
 
       
PART II. — OTHER INFORMATION
       
 
       
Item 1. Legal Proceedings
    26  
 
       
Item 1A. Risk Factors
    26  
 
       
Item 2. Change in Securities, Use of Proceeds and Issuer Purchases of Equity Securities
    26  
 
       
Item 6. Exhibits
    26  
 
       
SIGNATURES
    27  
 
       
EXHIBIT INDEX
    28  
  EX-31.1
  EX-31.2
  EX-32.1

2

PART I. FINANCIAL INFORMATION
Item 1. Financial Statements
ALLEGHENY TECHNOLOGIES INCORPORATED AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
(In millions, except share and per share amounts)
                 
    March 31,     December 31,  
    2006     2005  
    (Unaudited)     (Audited)  
ASSETS
               
Cash and cash equivalents
  $ 359.1     $ 362.7  
Accounts receivable, net
    512.2       442.1  
Inventories, net
    701.7       607.1  
Deferred income taxes
    27.7       22.8  
Prepaid expenses and other current assets
    34.3       49.3  
 
           
Total Current Assets
    1,635.0       1,484.0  
 
               
Property, plant and equipment, net
    742.9       704.9  
Cost in excess of net assets acquired
    200.6       199.7  
Deferred income taxes
    156.9       155.3  
Deferred pension asset
    100.6       100.6  
Other assets
    88.1       87.1  
 
           
Total Assets
  $ 2,924.1     $ 2,731.6  
 
           
LIABILITIES AND STOCKHOLDERS’ EQUITY
               
Accounts payable
  $ 368.0     $ 312.9  
Accrued liabilities
    220.8       216.1  
Accrued income taxes
    49.6       18.5  
Short-term debt and current portion of long-term debt
    18.0       13.4  
 
           
Total Current Liabilities
    656.4       560.9  
 
               
Long-term debt
    540.9       547.0  
Accrued postretirement benefits
    459.2       461.5  
Pension liabilities
    257.8       242.9  
Other long-term liabilities
    109.8       119.4  
 
           
Total Liabilities
    2,024.1       1,931.7  
 
           
Stockholders’ Equity:
               
Preferred stock, par value $0.10: authorized- 50,000,000 shares; issued-none
           
Common stock, par value $0.10, authorized-500,000,000 shares; issued-100,043,616 shares at March 31, 2006 and 98,951,490 at December 31, 2005; outstanding-100,042,562 shares at March 31, 2006 and 98,200,561 shares at December 31, 2005
    10.0       9.9  
Additional paid-in capital
    542.1       535.6  
Retained earnings
    724.4       642.6  
Treasury stock: 1,054 shares at March 31, 2006 and 750,929 shares at December 31, 2005
    ¾       (18.8 )
Accumulated other comprehensive loss, net of tax
    (376.5 )     (369.4 )
 
           
Total Stockholders’ Equity
    900.0       799.9  
 
           
Total Liabilities and Stockholders’ Equity
  $ 2,924.1     $ 2,731.6  
 
           
The accompanying notes are an integral part of these statements.

3

ALLEGHENY TECHNOLOGIES INCORPORATED AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF INCOME
(In millions except per share amounts)
(Unaudited)
                 
    Three Months Ended  
    March 31,  
    2006     2005  
Sales
  $ 1,040.5     $ 879.6  
 
               
Costs and expenses:
               
Cost of sales
    798.6       738.3  
Selling and administrative expenses
    72.9       66.8  
 
           
Income before interest, other income (expense), and income taxes
    169.0       74.5  
 
               
Interest expense, net
    (7.5 )     (10.4 )
Other income (expense)
    (1.3 )     (0.8 )
 
           
 
               
Income before income tax provision
    160.2       63.3  
 
               
Income tax provision
    57.7       2.3  
 
           
 
               
Net income
  $ 102.5     $ 61.0  
 
           
 
               
Basic net income per common share
  $ 1.04     $ 0.64  
 
           
 
               
Diluted net income per common share
  $ 1.00     $ 0.61  
 
           
 
               
Dividends declared per common share
  $ 0.10     $ 0.06  
 
           
The accompanying notes are an integral part of these statements.

4

ALLEGHENY TECHNOLOGIES INCORPORATED AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
(In millions)
(Unaudited)
                 
    Three Months Ended  
    March 31,  
    2006     2005  
Operating Activities:
               
Net income
  $ 102.5     $ 61.0  
Adjustments to reconcile net income to net cash provided by (used in) operating activities:
               
Depreciation and amortization
    18.8       17.8  
Deferred income taxes
    (2.0 )     (0.4 )
Change in operating assets and liabilities:
               
Inventories
    (94.6 )     (55.1 )
Accounts receivable
    (70.1 )     (67.7 )
Accounts payable
    55.2       10.2  
Accrued income taxes, net of tax benefits on share-based compensation
    31.1        
Pension assets and liabilities
    14.5       14.7  
Postretirement benefits
    (2.3 )     (2.2 )
Accrued liabilities and other
    (17.9 )     17.0  
 
           
Cash provided by (used in) operating activities
    35.2       (4.7 )
 
               
Investing Activities:
               
Purchases of property, plant and equipment
    (52.3 )     (7.2 )
Asset disposals and other
    (0.2 )     (0.6 )
 
           
Cash used in investing activities
    (52.5 )     (7.8 )
 
               
Financing Activities:
               
Payments on long-term debt and capital leases
    (1.9 )     (12.5 )
Borrowings on long-term debt
          5.2  
Net borrowings under credit facilities
    0.3       1.5  
 
           
Net decrease in debt
    (1.6 )     (5.8 )
Exercises of stock options
    16.9       4.5  
Tax benefits on share-based compensation
    8.3        
Dividends paid
    (9.9 )     (5.8 )
 
             
Cash provided by (used in) financing activities
    13.7       (7.1 )
 
           
Decrease in cash and cash equivalents
    (3.6 )     (19.6 )
Cash and cash equivalents at beginning of the year
    362.7       250.8  
 
           
Cash and cash equivalents at end of period
  $ 359.1     $ 231.2  
 
           
The accompanying notes are an integral part of these statements.

5

ALLEGHENY TECHNOLOGIES INCORPORATED AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Unaudited
Note 1. Accounting Policies
Basis of Presentation
     The interim consolidated financial statements include the accounts of Allegheny Technologies Incorporated and its subsidiaries. Unless the context requires otherwise, “Allegheny Technologies”, “ATI” and “the Company” refer to Allegheny Technologies Incorporated and its subsidiaries.
     These unaudited consolidated financial statements have been prepared in accordance with U.S. generally accepted accounting principles for interim financial information and with the instructions for Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and note disclosures required by U.S. generally accepted accounting principles for complete financial statements. In management’s opinion, all adjustments (which include only normal recurring adjustments) considered necessary for a fair presentation have been included. These unaudited consolidated financial statements should be read in conjunction with the consolidated financial statements and notes thereto included in the Company’s 2005 Annual Report on Form 10-K. The results of operations for these interim periods are not necessarily indicative of the operating results for any future period.
Note 2. Acquisitions
     On June 1, 2004, a subsidiary of the Company acquired substantially all of the assets of J&L Specialty Steel, LLC (“J&L”), a producer of flat-rolled stainless steel products with operations in Midland, Pennsylvania and Louisville, Ohio, for $69 million in total consideration, including the assumption of certain current liabilities, and which is subject to final adjustment. The acquired operations were integrated into the Allegheny Ludlum operation, which is part of the Company’s Flat-Rolled Products business segment. The purchase price included payment of $7.5 million at closing, the issuance to the seller of a non-interest bearing $7.5 million promissory note that matured, and was paid, on June 1, 2005, and the issuance to the seller of a promissory note in the principal amount of $54 million, which is secured by the property, plant and equipment acquired, and which is subject to adjustment on the terms set forth in the asset purchase agreement and has a final maturity of July 1, 2011. The purchase price will be finalized upon agreement between buyer and seller regarding certain working capital adjustments.
Note 3. Inventories
     Inventories at March 31, 2006 and December 31, 2005 were as follows (in millions):
                 
    March 31,     December 31,  
    2006     2005  
Raw materials and supplies
  $ 136.9     $ 111.1  
Work-in-process
    699.0       645.4  
Finished goods
    147.9       128.5  
 
           
Total inventories at current cost
    983.8       885.0  
 
               
Less allowances to reduce current cost values to LIFO basis
    (276.6 )     (269.7 )
Progress payments
    (5.5 )     (8.2 )
 
           
Total inventories, net
  $ 701.7     $ 607.1  
 
           
     Inventories are stated at the lower of cost (last-in, first-out (“LIFO”), first-in, first-out (“FIFO”), and average cost methods) or market, less progress payments. Most of the Company’s inventory is valued utilizing the LIFO costing methodology. Inventory of the Company’s non-U.S. operations is valued using average cost or FIFO methods. The effect of using the LIFO methodology to value inventory, rather than FIFO, increased cost of sales by $6.9 million for the first three months of 2006 compared to $5.7 million for the first three months of 2005.

6

Note 4. Supplemental Financial Statement Information
     Property, plant and equipment at March 31, 2006 and December 31, 2005 were as follows (in millions):
                 
    March 31,     December 31,  
    2006     2005  
Land
  $ 23.6     $ 23.5  
Buildings
    227.2       230.8  
Equipment and leasehold improvements
    1,586.1       1,580.1  
 
           
 
    1,836.9       1,834.4  
Accumulated depreciation and amortization
    (1,094.0 )     (1,129.5 )
 
           
Total property, plant and equipment, net
  $ 742.9     $ 704.9  
 
           
Note 5. Debt
     Debt at March 31, 2006 and December 31, 2005 was as follows (in millions):
                 
    March 31,     December 31,  
    2006     2005  
Allegheny Technologies $300 million 8.375% Notes due 2011, net (a)
  $ 307.2     $ 307.5  
Allegheny Ludlum 6.95% debentures, due 2025
    150.0       150.0  
Promissory note for J&L asset acquisition
    54.0       54.0  
Domestic Bank Group $325 million secured credit agreement
           
Foreign credit agreements
    22.8       23.7  
Industrial revenue bonds, due through 2020
    11.8       11.8  
Capitalized leases and other
    13.1       13.4  
 
           
Total short-term and long-term debt
    558.9       560.4  
Short-term debt and current portion of long-term debt
    (18.0 )     (13.4 )
 
           
Total long-term debt
  $ 540.9     $ 547.0  
 
           
 
(a)   Includes fair value adjustments for settled interest rate swap contracts of $11.8 million at March 31, 2006 and $12.2 million at December 31, 2005.
     The Company has a $325 million senior secured domestic revolving credit facility (“the facility”), which is secured by all accounts receivable and inventory of its U.S. operations, and includes capacity for up to $175 million in letters of credit. As of March 31, 2006, there had been no borrowings made under the facility, although a portion of the facility is used to support approximately $93 million in letters of credit.

7

Note 6. Per Share Information
     The following table sets forth the computation of basic and diluted net income per common share (in millions, except share and per share amounts):
                 
    Three Months Ended  
    March 31,  
    2006     2005  
Numerator for basic and diluted net income per common share — net income
  $ 102.5     $ 61.0  
 
           
Denominator:
               
Denominator for basic net income per common share-weighted average shares
    98.7       95.4  
Effect of dilutive securities:
               
Option equivalents
    1.5       1.9  
Contingently issuable shares
    2.5       2.6  
 
           
Denominator for diluted net income per common share – adjusted weighted average shares and assumed conversions
    102.7       99.9  
 
               
Basic net income per common share
  $ 1.04     $ 0.64  
 
           
 
               
Diluted net income per common share
  $ 1.00     $ 0.61  
 
           
     For the quarter ended March 31, 2006, there were no weighted average shares issuable upon the exercise of stock options which were antidilutive. For the quarter ended March 31, 2005, 0.4 million weighted average shares issuable upon the exercise of stock options were antidilutive, and thus not included in the calculation.
Note 7. Comprehensive Income
     The components of comprehensive income, net of tax, were as follows (in millions):
                 
    Three Months Ended  
    March 31,  
    2006     2005  
Net income
  $ 102.5     $ 61.0  
 
           
Foreign currency translation gains
    3.7       0.4  
Unrealized gains (losses) on energy, raw material and currency hedges, net of tax
    (10.8 )     18.5  
 
           
 
    (7.1 )     18.9  
 
           
Comprehensive income
  $ 95.4     $ 79.9  
 
           
Note 8. Income Taxes
     The first quarter 2006 includes a provision for income taxes of $57.7 million, or 36% of income before tax, for U.S. Federal, foreign and state income taxes. The first quarter 2005 included a provision of $2.3 million, or 3.6% of income before tax, principally related to foreign and state income taxes. Prior to the fourth quarter 2005, the Company maintained a valuation allowance for a major portion of its U.S. Federal deferred tax assets in accordance with Statement of Financial Accounting Standards No. 109, “Accounting for Income Taxes”, due to uncertainty regarding full utilization of the net deferred tax asset, including the 2003 and 2004 unutilized net operating losses.

8

Note 9. Pension Plans and Other Postretirement Benefits
     The Company has defined benefit pension plans and defined contribution plans covering substantially all employees. Benefits under the defined benefit pension plans are generally based on years of service and/or final average pay. The Company funds the U.S. pension plans in accordance with the Employee Retirement Income Security Act of 1974, as amended, and the Internal Revenue Code.
     The Company also sponsors several postretirement plans covering certain salaried and hourly employees. The plans provide health care and life insurance benefits for eligible retirees. In most plans, Company contributions towards premiums are capped based on the cost as of a certain date, thereby creating a defined contribution. For the non-collectively bargained plans, the Company maintains the right to amend or terminate the plans at its discretion.
     For the three months ended March 31, 2006 and 2005, the components of pension expense for the Company’s defined benefit plans and components of other postretirement benefit expense included the following (in millions):
                 
    Three Months Ended  
    March 31,  
    2006     2005  
Pension Benefits:
               
Service cost — benefits earned during the year
  $ 7.1     $ 7.0  
Interest cost on benefits earned in prior years
    32.1       31.4  
Expected return on plan assets
    (40.6 )     (38.4 )
Amortization of prior service cost
    4.8       5.4  
Amortization of net actuarial loss
    12.6       10.5  
 
           
Total pension expense
  $ 16.0     $ 15.9  
 
           
                 
    Three Months Ended  
    March 31,  
    2006     2005  
Other Postretirement Benefits:
               
Service cost — benefits earned during the year
  $ 0.7     $ 0.8  
Interest cost on benefits earned in prior years
    8.1       8.1  
Expected return on plan assets
    (1.6 )     (2.0 )
Amortization of prior service cost
    (6.6 )     (6.6 )
Amortization of net actuarial loss
    4.0       4.0  
 
           
Total other postretirement benefit expense
  $ 4.6     $ 4.3  
 
           
Total retirement benefit expense
  $ 20.6     $ 20.2  
 
           

9

Note 10. Business Segments
     Following is certain financial information with respect to the Company’s business segments for the periods indicated (in millions):
                 
    Three Months Ended  
    March 31,  
    2006     2005  
Total sales:
               
High-Performance Metals
  $ 431.3     $ 279.2  
Flat-Rolled Products
    538.8       530.2  
Engineered Products
    115.1       97.1  
 
           
 
    1,085.2       906.5  
Intersegment sales:
               
High-Performance Metals
    19.2       16.5  
Flat-Rolled Products
    21.6       5.3  
Engineered Products
    3.9       5.1  
 
           
 
    44.7       26.9  
Sales to external customers:
               
High-Performance Metals
    412.1       262.7  
Flat-Rolled Products
    517.2       524.9  
Engineered Products
    111.2       92.0  
 
           
 
  $ 1,040.5     $ 879.6  
 
           
 
               
Operating profit:
               
High-Performance Metals
  $ 142.7     $ 63.5  
Flat-Rolled Products
    48.0       39.2  
Engineered Products
    17.6       11.2  
 
           
Total operating profit
    208.3       113.9  
 
               
Corporate expenses
    (13.9 )     (10.3 )
Interest expense, net
    (7.5 )     (10.4 )
Other expense, net of gains on asset sales
    (6.1 )     (9.7 )
Retirement benefit expense
    (20.6 )     (20.2 )
 
           
Income before income taxes
  $ 160.2     $ 63.3  
 
           
     Retirement benefit expense represents pension expense and other postretirement benefit expense. Operating profit with respect to the Company’s business segments excludes any retirement benefit expense.
     Corporate expenses for the first three months of 2006 were $13.9 million, compared to $10.3 million for the first three months of 2005. This increase is due primarily to expenses associated with annual and long-term performance-based incentive compensation programs.
     Other expense, net of gains on asset sales, includes charges incurred in connection with closed operations, pretax gains and losses on the sale of surplus real estate and other assets, and other non-operating income or expense. These items are presented primarily in selling and administrative expenses and in other expense in the statement of income. These items resulted in net charges of $6.1 million for the first three months of 2006 and $9.7 million for the first three months of 2005. Other expense for the first three months of 2005 includes litigation expense of $5.3 million relating to an unfavorable court judgment concerning a commercial dispute with a raw materials supplier.
Note 11. Financial Information for Subsidiary and Guarantor Parent
     The payment obligations under the $150 million 6.95% debentures due 2025 issued by Allegheny Ludlum Corporation (the “Subsidiary”) are fully and unconditionally guaranteed by Allegheny Technologies Incorporated (the “Guarantor Parent”). In accordance with positions established by the Securities and Exchange Commission, the financial information in this Note 11 sets forth separately financial information with respect to the Subsidiary, the non-guarantor subsidiaries and the Guarantor Parent. The principal elimination entries eliminate investments in subsidiaries and certain intercompany balances and transactions. Investments in subsidiaries, which are eliminated in consolidation, are included in other assets on the balance sheets.

10

     In 1996, the defined benefit pension plans of the Subsidiary were merged with the defined benefit pension plans of Teledyne, Inc. and Allegheny Technologies became the plan sponsor. As a result, the balance sheets presented for the Subsidiary and the non-guarantor subsidiaries do not include the Allegheny Technologies deferred pension asset, pension liabilities or the related deferred taxes. The pension assets, liabilities and the related deferred taxes and pension income or expense are recognized by the Guarantor Parent. Management and royalty fees charged to the Subsidiary and to the non-guarantor subsidiaries by the Guarantor Parent have been excluded solely for purposes of this presentation.
Allegheny Technologies Incorporated
Financial Information for Subsidiary and Guarantor Parent
Balance Sheets
March 31, 2006
                                         
    Guarantor             Non-guarantor              
(In millions)   Parent     Subsidiary     Subsidiaries     Eliminations     Consolidated  
 
Assets:
                                       
Cash and cash equivalents
  $ 0.8     $ 34.3     $ 324.0     $     $ 359.1  
Accounts receivable, net
    0.5       199.2       312.5             512.2  
Inventories, net
          281.8       419.9             701.7  
Deferred income taxes
    27.7                         27.7  
Prepaid expenses and other current assets
    0.9       6.1       27.3             34.3  
     
Total current assets
    29.9       521.4       1,083.7             1,635.0  
Property, plant and equipment, net
    0.1       298.0       444.8             742.9  
Cost in excess of net assets acquired
          112.1       88.5             200.6  
Deferred income taxes
    156.9                         156.9  
Deferred pension asset
    100.6                         100.6  
Investments in subsidiaries and other assets
    2,205.5       714.7       839.5       (3,671.6 )     88.1  
     
Total assets
&n