UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
     
þ   QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the Quarterly Period Ended June 30, 2006
OR
     
o   TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the Transition Period From                      to                     
Commission File Number 1-12001
ALLEGHENY TECHNOLOGIES INCORPORATED
(Exact name of registrant as specified in its charter)
     
Delaware   25-1792394
     
(State or other jurisdiction of
incorporation or organization)
  (I.R.S. Employer
Identification No.)
     
1000 Six PPG Place    
Pittsburgh, Pennsylvania   15222-5479
     
(Address of Principal Executive Offices)   (Zip Code)
(412) 394-2800
(Registrant’s telephone number, including area code)
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Yes þ                 No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in Rule 12b-2 of the Exchange Act: (Check one):
Large accelerated filer þ     Accelerated filer o     Non-accelerated filer o
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).
Yes o                 No þ
     At July 25, 2006, the registrant had outstanding 100,593,690 shares of its Common Stock.
 
 
ALLEGHENY TECHNOLOGIES INCORPORATED
SEC FORM 10-Q
QUARTER ENDED June 30, 2006
INDEX
                 
            Page No.
PART I. – FINANCIAL INFORMATION        
 
               
 
  Item 1.   Financial Statements        
 
               
    Consolidated Balance Sheets     3  
 
               
    Consolidated Statements of Income     4  
 
               
    Consolidated Statements of Cash Flows     5  
 
               
    Notes to Consolidated Financial Statements     6  
 
               
 
  Item 2.   Management’s Discussion and Analysis of Financial Condition and Results of Operations     17  
 
               
 
  Item 3.   Quantitative and Qualitative Disclosures About Market Risk     29  
 
               
 
  Item 4.   Controls and Procedures     29  
 
               
PART II. – OTHER INFORMATION        
 
               
 
  Item 1.   Legal Proceedings     29  
 
               
 
  Item 1A.   Risk Factors     29  
 
               
 
  Item 4.   Submission of Matters to a Vote of Security Holders     30  
 
               
 
  Item 6.   Exhibits     30  
 
               
SIGNATURES     31  
 
               
EXHIBIT INDEX     32  
  EX-31.1
  EX-31.2
  EX-32.1

2


PART I. FINANCIAL INFORMATION
Item 1. Financial Statements
ALLEGHENY TECHNOLOGIES INCORPORATED AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
(In millions, except share and per share amounts)
                 
    June 30,     December 31,  
    2006     2005  
    (Unaudited)     (Audited)  
ASSETS
               
Cash and cash equivalents
  $ 313.2     $ 362.7  
Accounts receivable, net
    560.4       442.1  
Inventories, net
    835.6       607.1  
Deferred income taxes
    18.7       22.8  
Prepaid expenses and other current assets
    41.2       49.3  
 
           
Total Current Assets
    1,769.1       1,484.0  
 
               
Property, plant and equipment, net
    777.4       704.9  
Cost in excess of net assets acquired
    206.0       199.7  
Deferred income taxes
    171.2       155.3  
Deferred pension asset
    100.6       100.6  
Other assets
    91.1       87.1  
 
           
Total Assets
  $ 3,115.4     $ 2,731.6  
 
           
LIABILITIES AND STOCKHOLDERS’ EQUITY
               
Accounts payable
  $ 396.7     $ 312.9  
Accrued liabilities
    205.6       216.1  
Accrued income taxes
    27.1       18.5  
Short-term debt and current portion of long-term debt
    21.1       13.4  
 
           
Total Current Liabilities
    650.5       560.9  
 
               
Long-term debt
    538.0       547.0  
Accrued postretirement benefits
    458.5       461.5  
Pension liabilities
    272.9       242.9  
Other long-term liabilities
    122.2       119.4  
 
           
Total Liabilities
    2,042.1       1,931.7  
 
           
Stockholders’ Equity:
               
Preferred stock, par value $0.10: authorized- 50,000,000 shares; issued-none
    ¾       ¾  
Common stock, par value $0.10, authorized-500,000,000 shares; issued-100,655,998 shares at June 30, 2006 and 98,951,490 at December 31, 2005; outstanding-100,655,573 shares at June 30, 2006 and 98,200,561 shares at December 31, 2005
    10.1       9.9  
Additional paid-in capital
    562.4       535.6  
Retained earnings
    854.7       642.6  
Treasury stock: 425 shares at June 30, 2006 and 750,929 shares at December 31, 2005
    ¾       (18.8 )
Accumulated other comprehensive loss, net of tax
    (353.9 )     (369.4 )
 
           
Total Stockholders’ Equity
    1,073.3       799.9  
 
           
Total Liabilities and Stockholders’ Equity
  $ 3,115.4     $ 2,731.6  
 
           
The accompanying notes are an integral part of these statements.

3


ALLEGHENY TECHNOLOGIES INCORPORATED AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF INCOME
(In millions except per share amounts)
(Unaudited)
                                 
    Three Months Ended     Six Months Ended  
    June 30,     June 30,  
    2006     2005     2006     2005  
Sales
  $ 1,210.8     $ 904.2     $ 2,251.3     $ 1,783.8  
 
Costs and expenses:
                               
Cost of sales
    924.9       732.5       1,723.5       1,470.8  
Selling and administrative expenses
    75.4       65.4       148.3       132.2  
 
                       
Income before interest, other income (expense), and income taxes
    210.5       106.3       379.5       180.8  
Interest expense, net
    (5.8 )     (10.6 )     (13.3 )     (21.0 )
Other income (expense)
    (1.2 )     (1.0 )     (2.5 )     (1.8 )
 
                       
Income before income tax provision
    203.5       94.7       363.7       158.0  
Income tax provision
    63.1       3.0       120.8       5.3  
 
                       
Net income
  $ 140.4     $ 91.7     $ 242.9     $ 152.7  
 
                       
 
                               
Basic net income per common share
  $ 1.41     $ 0.96     $ 2.45     $ 1.60  
 
                       
 
                               
Diluted net income per common share
  $ 1.37     $ 0.91     $ 2.38     $ 1.53  
 
                       
 
                               
Dividends declared per common share
  $ 0.10     $ 0.06     $ 0.20     $ 0.12  
 
                       
The accompanying notes are an integral part of these statements.

4


ALLEGHENY TECHNOLOGIES INCORPORATED AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
(In millions)
(Unaudited)
                 
    Six Months Ended  
    June 30,  
    2006     2005  
Operating Activities:
               
Net income
  $ 242.9     $ 152.7  
Adjustments to reconcile net income to net cash provided by operating activities:
               
Depreciation and amortization
    39.0       37.0  
Deferred income taxes
    (10.2 )     4.2  
Change in operating assets and liabilities:
               
Inventories
    (228.5 )     (109.5 )
Accounts receivable
    (118.3 )     (71.8 )
Accounts payable
    83.8       3.1  
Pension assets and liabilities
    29.1       29.0  
Accrued income taxes, net of tax benefits on share-based compensation
    8.5        
Postretirement benefits
    (3.0 )     (3.7 )
Accrued liabilities and other
    (13.7 )     18.8  
 
           
Cash provided by operating activities
    29.6       59.8  
 
               
Investing Activities:
               
Purchases of property, plant and equipment
    (102.0 )     (19.8 )
Asset disposals and other
    1.5       (1.2 )
Purchases of businesses and investment in ventures
          (17.7 )
 
           
Cash used in investing activities
    (100.5 )     (38.7 )
 
               
Financing Activities:
               
Payments on long-term debt and capital leases
    (5.9 )     (22.3 )
Net borrowings (repayments) under credit facilities
    3.5       (1.1 )
Borrowings on long-term debt
          9.9  
 
           
Net decrease in debt
    (2.4 )     (13.5 )
Exercises of stock options
    27.3       6.3  
Tax benefits on share-based compensation
    16.5        
Dividends paid
    (20.0 )     (11.5 )
 
           
Cash provided by (used in) financing activities
    21.4       (18.7 )
 
           
Increase (decrease) in cash and cash equivalents
    (49.5 )     2.4  
Cash and cash equivalents at beginning of the year
    362.7       250.8  
 
           
Cash and cash equivalents at end of period
  $ 313.2     $ 253.2  
 
           
The accompanying notes are an integral part of these statements.

5


ALLEGHENY TECHNOLOGIES INCORPORATED AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Unaudited
Note 1. Accounting Policies
Basis of Presentation
     The interim consolidated financial statements include the accounts of Allegheny Technologies Incorporated and its subsidiaries. Unless the context requires otherwise, “Allegheny Technologies”, “ATI” and “the Company” refer to Allegheny Technologies Incorporated and its subsidiaries.
     These unaudited consolidated financial statements have been prepared in accordance with U.S. generally accepted accounting principles for interim financial information and with the instructions for Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and note disclosures required by U.S. generally accepted accounting principles for complete financial statements. In management’s opinion, all adjustments (which include only normal recurring adjustments) considered necessary for a fair presentation have been included. These unaudited consolidated financial statements should be read in conjunction with the consolidated financial statements and notes thereto included in the Company’s 2005 Annual Report on Form 10-K. The results of operations for these interim periods are not necessarily indicative of the operating results for any future period.
Recent accounting pronouncements
     In June 2006, the Financial Accounting Standards Board issued FASB Interpretation No. 48, “Accounting for Uncertainty in Income Taxes” (“FIN 48”), an interpretation of FASB Statement No. 109, “Accounting for Income Taxes”. FIN 48 prescribes recognition and measurement standards for a tax position taken or expected to be taken in a tax return. The evaluation of a tax position in accordance with FIN 48 is a two step process. The first step is the determination of whether a tax position should be recognized. Under FIN 48, a tax position taken or expected to be taken in a tax return is to be recognized only if the Company determines that it is more-likely-than-not that the tax position will be sustained upon examination by the tax authorities based upon the technical merits of the position. In step two for those tax positions which should be recognized, the measurement of a tax position is determined as being the largest amount of benefit that is greater than 50% likely of being realized upon ultimate settlement. FIN 48 will be effective for the beginning of ATI’s 2007 fiscal year, with adoption treated as a cumulative-effect-type adjustment to retained earnings as of the beginning of 2007. Although the Company’s analysis of the effect of FIN 48 has not been completed, the Company does not anticipate recording any material adjustment as a result of adopting this Interpretation.
     The FASB recently issued a Proposed FASB Staff Position (“FSP”) titled “Accounting for Planned Major Maintenance Activities” (“FSP PMMA”), with a comment deadline of July 31, 2006. This proposed FSP amends an AICPA Industry Audit guide and is applicable to all industries that accrue for these activities. The proposed FSP PMMA would prohibit the use of the accrue-in-advance method of accounting for planned major maintenance activities, which is the policy presently used by the Company to record planned plant outage costs on an interim basis within a fiscal year, and also to record the costs of major equipment rebuilds which extend the life of capital equipment. If approved by the FASB, the FSP PMMA would be effective as of the beginning of ATI’s 2007 fiscal year, with retrospective application to all prior periods presented. Under the proposed FSP PMMA, the Company would report results using the deferral method whereby major equipment rebuilds are capitalized as costs are incurred and amortized into expense over their estimated useful lives, and planned plant outage costs are fully recognized in the interim period of the outage. The Company is currently analyzing the retrospective effects of the proposed FSP on prior periods.
Note 2. Acquisitions
     On June 1, 2004, a subsidiary of the Company acquired substantially all of the assets of J&L Specialty Steel, LLC (“J&L”), a producer of flat-rolled stainless steel products with operations in Midland, Pennsylvania and Louisville, Ohio, for $69 million in total consideration, including the assumption of certain current liabilities, and which is subject to final adjustment. The acquired operations were integrated into the Allegheny Ludlum operation, which is part of the Company’s Flat-Rolled Products business segment. The purchase price included payment of $7.5 million at closing, the issuance to the seller of a non-interest bearing $7.5 million promissory note that matured, and

6


was paid, on June 1, 2005, and the issuance to the seller of a promissory note in the principal amount of $54 million, which is secured by the property, plant and equipment acquired, and which is subject to adjustment on the terms set forth in the asset purchase agreement and has a final maturity of July 1, 2011. The purchase price will be finalized upon agreement between buyer and seller regarding certain working capital adjustments.
Note 3. Inventories
     Inventories at June 30, 2006 and December 31, 2005 were as follows (in millions):
                 
    June 30,     December 31,  
    2006     2005  
Raw materials and supplies
  $ 171.8     $ 111.1  
Work-in-process
    826.4       645.4  
Finished goods
    160.6       128.5  
 
           
Total inventories at current cost
    1,158.8       885.0  
Less allowances to reduce current cost values to LIFO basis
    (322.1 )     (269.7 )
Progress payments
    (1.1 )     (8.2 )
 
           
Total inventories, net
  $ 835.6     $ 607.1  
 
           
     Inventories are stated at the lower of cost (last-in, first-out (“LIFO”), first-in, first-out (“FIFO”), and average cost methods) or market, less progress payments. Most of the Company’s inventory is valued utilizing the LIFO costing methodology. Inventory of the Company’s non-U.S. operations is valued using average cost or FIFO methods. The effect of using the LIFO methodology to value inventory, rather than FIFO, increased cost of sales by $45.5 million for the 2006 second quarter and $52.4 million for the first six months of 2006, compared to $26.4 million for the 2005 second quarter and $32.1 million for the first six months of 2005.
Note 4. Supplemental Financial Statement Information
     Property, plant and equipment at June 30, 2006 and December 31, 2005 were as follows (in millions):
                 
    June 30,     December 31,  
    2006     2005  
Land
  $ 24.0     $ 23.5  
Buildings
    223.0       230.8  
Equipment and leasehold improvements
    1,603.0       1,580.1  
 
           
 
    1,850.0       1,834.4  
Accumulated depreciation and amortization
    (1,072.6 )     (1,129.5 )
 
           
Total property, plant and equipment, net
  $ 777.4     $ 704.9  
 
           
     Capitalized interest was $2.2 million for the six months ended June 30, 2006.

7


Note 5. Debt
     Debt at June 30, 2006 and December 31, 2005 was as follows (in millions):
                 
    June 30,     December 31,  
    2006     2005  
Allegheny Technologies $300 million 8.375% Notes due 2011, net (a)
  $ 307.0     $ 307.5  
Allegheny Ludlum 6.95% debentures, due 2025
    150.0       150.0  
Promissory note for J&L asset acquisition
    54.0       54.0  
Domestic Bank Group $325 million secured credit agreement
           
Foreign credit agreements
    27.3       23.7  
Industrial revenue bonds, due through 2020
    11.7       11.8  
Capitalized leases and other
    9.1       13.4  
 
           
Total short-term and long-term debt
    559.1       560.4  
Short-term debt and current portion of long-term debt
    (21.1 )     (13.4 )
 
           
Total long-term debt
  $ 538.0     $ 547.0  
 
           
 
(a)   Includes fair value adjustments for settled interest rate swap contracts of $11.4 million at June 30, 2006 and $12.2 million at December 31, 2005.
     The Company has a $325 million senior secured domestic revolving credit facility (“the facility”), which is secured by all accounts receivable and inventory of its U.S. operations, and includes capacity for up to $175 million in letters of credit. As of June 30, 2006, there had been no borrowings made under the facility, although a portion of the facility is used to support approximately $95 million in letters of credit.
Note 6. Per Share Information
     The following table sets forth the computation of basic and diluted net income per common share (in millions, except share and per share amounts):
                                 
    Three Months Ended     Six Months Ended  
    June 30,     June 30,  
    2006     2005     2006     2005  
Numerator for basic and diluted net income per common share — net income
  $ 140.4     $ 91.7     $ 242.9     $ 152.7  
 
                       
 
                               
Denominator:
                               
Denominator for basic net income per common share-weighted average shares
    99.7       95.8       99.2       95.6  
Effect of dilutive securities:
                               
Option equivalents
    1.2       1.8       1.4       1.8  
Contingently issuable shares
    1.5       2.7       1.5       2.7  
 
                       
Denominator for diluted net income per common share – adjusted weighted average shares and assumed conversions
    102.4       100.3       102.1       100.1  
 
                               
Basic net income per common share
  $ 1.41     $ 0.96     $ 2.45     $ 1.60  
 
                       
 
                               
Diluted net income per common share
  $ 1.37     $ 0.91     $ 2.38     $ 1.53  
 
                       
     Weighted average shares issuable upon the exercise of stock options which were antidilutive, and thus not included in the calculation, were negligible for all periods presented.

8


Note 7. Comprehensive Income
     The components of comprehensive income, net of tax, were as follows (in millions):
                                 
    Three Months Ended     Six Months Ended  
    June 30,     June 30,  
    2006     2005     2006     2005  
Net income
  $ 140.4     $ 91.7     $ 242.9     $ 152.7  
 
                       
Foreign currency translation gains (losses)
    18.1       (8.6 )     21.8       (8.2 )
Unrealized gains (losses) on energy, raw material and currency hedges, net of tax
    4.4       (4.7 )     (6.4 )     13.8  
Unrealized gains on securities
    0.1             0.1        
 
                       
 
    22.6       (13.3 )     15.5       5.6  
 
                       
Comprehensive income
  $ 163.0     $ 78.4     $ 258.4     $ 158.3  
 
                       
Note 8. Income Taxes
     The second quarter 2006 included a provision for income taxes of $63.1 million, or 31.0% of income before tax, for U.S. Federal, foreign and state income taxes. The second quarter 2006 benefited from the elimination of a $10.2 million deferred tax valuation allowance with respect to certain state tax credits, which due to changing circumstances are now expected to be realized in future periods. The second quarter 2005 included a provision of $3.0 million, or 3.2% of income before tax, principally related to foreign and state income taxes. Prior to the fourth quarter 2005, the Company maintained a valuation allowance for a major portion of its U.S. Federal deferred tax assets and certain state deferred tax assets in accordance with Statement of Financial Accounting Standards No. 109, “Accounting for Income Taxes”, due to uncertainty regarding full utilization of the net deferred tax asset, including the 2003 and 2004 unutilized net operating losses.

9


Note 9. Pension Plans and Other Postretirement Benefits
     The Company has defined benefit pension plans and defined contribution plans covering substantially all employees. Benefits under the defined benefit pension plans are generally based on years of service and/or final average pay. The Company funds the U.S. pension plans in accordance with the Employee Retirement Income Security Act of 1974, as amended, and the Internal Revenue Code.
     The Company also sponsors several postretirement plans covering certain salaried and hourly employees. The plans provide health care and life insurance benefits for eligible retirees. In most plans, Company contributions towards premiums are capped based on the cost as of a certain date, thereby creating a defined contribution. For the non-collectively bargained plans, the Company maintains the right to amend or terminate the plans at its discretion.
     For the three months and six months ended June 30, 2006 and 2005, the components of pension expense for the Company’s defined benefit plans and components of other postretirement benefit expense included the following (in millions):
                                 
    Three Months Ended     Six Months Ended  
    June 30,     June 30,  
    2006     2005     2006     2005  
Pension Benefits:
                               
Service cost — benefits earned during the year
  $ 7.1     $ 7.0     $ 14.2     $ 14.0  
Interest cost on benefits earned in prior years
    32.0       31.2       64.1       62.6  
Expected return on plan assets
    (40.6 )     (38.4 )     (81.2 )     (76.8 )
Amortization of prior service cost
    4.8       5.4       9.6       10.8  
Amortization of net actuarial loss
    12.6       10.5       25.2       21.0  
 
                       
Total pension expense
  $ 15.9     $ 15.7     $ 31.9     $ 31.6  
 
                       
                                 
    Three Months Ended     Six Months Ended  
    June 30,     June 30,  
    2006     2005     2006     2005  
Other Postretirement Benefits:
                               
Service cost — benefits earned during the year
  $ 0.7     $ 0.8     $ 1.4     $ 1.6  
Interest cost on benefits earned in prior years
    7.9       8.1       16.0       16.2  
Expected return on plan assets
    (1.6 )     (2.0 )     (3.2 )     (4.0 )
Amortization of prior service cost
    (6.6 )     (6.6 )     (13.2 )     (13.2 )
Amortization of net actuarial loss
    4.0       4.0       8.0       8.0  
 
                       
Total other postretirement benefit expense
  $ 4.4     $ 4.3       9.0     $ 8.6  
 
                       
Total retirement benefit expense
  $ 20.3     $ 20.0     $ 40.9     $ 40.2  
 
                       

10


Note 10. Business Segments
     Following is certain financial information with respect to the Company’s business segments for the periods indicated (in millions):
                                 
    Three Months Ended     Six Months Ended  
    June 30,     June 30,  
    2006     2005     2006     2005  
Total sales:
                               
High Performance Metals
  $ 486.1     $ 324.3     $ 917.4     $ 603.5  
Flat-Rolled Products
    667.5       509.1       1,206.3       1,039.3  
Engineered Products
    114.4       103.8       229.5       200.9  
 
                       
 
    1,268.0       937.2       2,353.2       1,843.7  
Intersegment sales:
                               
High Performance Metals
    35.9       22.7       55.1       39.2  
Flat-Rolled Products
    16.7       7.3       38.3       12.6  
Engineered Products
    4.6       3.0       8.5       8.1  
 
                       
 
    57.2